Analysis for wear Metals: • Avoids catastrophic failure of a machine • Prevents costly downtime with resulting inconvenience • Allows for preventative maintenance to be carried out • Avoids the need for expensive repairs • Allows maintenance to be scheduled with confidence Analysis of the oil: • Ensures the correct grade of oil is being used • Ensures that the correct additives are present in the right concentrations to lubricate effectively • Identifies leakage of water, coolant or fuel into oil • Avoids unnecessary oil changes |  This graph shows a typical bearing failure. Increasing levels of both lead and copper occur. When they exceed the recommended examination level, the unit must be stopped and the bearing inspected. Failure to take action at this stage would almost certainly lead to a damaged shaft and major expense.
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